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Second-Hand Production Line for Toilet Paper and Kitchen Towels

Machine Status
Current Operation Status: Active, available from April – May 2025.

Production Specifications
Product: Toilet paper
Dimensions:
Diameter: 125 mm
Width: 96/97 mm
Production Notes: Kitchen rolls were previously manufactured on this line, allowing for flexibility in switching back to kitchen roll production with the necessary adjustments.
Perforation Adjustments: The rewinder’s perforation head can be configured to produce varying sheet lengths.
Cutting Adjustments: Epilog circular knives can operate with a single blade, with feed control managed via servo.
Production Capacity
Output: 10,700 rolls per 8-hour shift, equivalent to approximately 270,000 toilet paper rolls per shift.
Input Roller Width: Max 2700 mm
Unwind Stands: 4
Core Machine Details
Manufacturer: Guschky & Tönnesmann, Germany
Type: LSE
Year: 2002
Specifications:
Winding Speed: 150 m/min
Capacity: Approx. 10,500 cores/shift
Core Length Range: 500 – 4000 mm
Modifications: Integration plate added for 1-ply core production; currently configured for 2-ply production.
Core Machine Gluing Unit
Manufacturer: Guschky & Tönnesmann, Germany
Type: IP
Year: 2015
Core Machine Unwinding
Manufacturer: Guschky & Tönnesmann, Germany
Type: UVAE01
Year: 2005
Core Cardboard Grammage: 150 g/m²
Core Storage
Manufacturer: P.C.M.C.
Capacity: Approximately 400-500 tubes
Core Transport
Manufacturer: Langhammer, Germany
Max Output: 40 cores/min
Operational Output: 35 cores/min
Track Width (Straight): 1500 mm
Track Width (Curve): 1200 mm
Embossing Unit
Manufacturer: P.C.M.C.
Year: 1987
Specifications: 20-inch embossing unit (508 mm)
Modifications: Original 3-roller gluing unit modified to a 2-roller unit.
Rewinder
Manufacturer: P.C.M.C.
Original Installation: 1972 (numerous upgrades)
Speed: 10,000 wraps/shift
Modifications: Perforation head, winding positioning, winding rod drive, PLS system.
Specifications:
Blade Length: Adjustable via gears (20-minute setup)
Max Working Width: 2695 mm
Max Log Diameter: 130 – 135 mm (currently 125-126 mm used)
Tail Sealing Unit (TSU)
Manufacturer: PCMC ITALIA S.p.A.
Type: Rotoseal 45
Year: 2005
Speed: 10,000 wraps/shift
Bar Storage (M-78073/5521)
Manufacturer: Rolco
Type: Log transfer with passage
Year: 1988
Capacity: 230 wraps
Epilog Cutting System
Manufacturer: P.C.M.C.
Type: 052
Year: 1997 / 1996
Specifications:
Max Product Bar Length: 2685 mm (with edge section), 2600 mm (without edge section)
Mechanical Max Rod Length: 2705 mm
Cutting Range: 200 – 280 mm
Bar Diameter: 105 – 153 mm
Max Cuts/Min: 150
Operational Speeds: 8 rpm to 1490 rpm, with grinding every 20 revolutions
Roller Transport
Manufacturer: Langhammer, Germany
Year: 1993

Our specialists look forward to tackling your new project
Get more information and a personal presentation of used spare parts from paper machine solutions for high-quality paper production.
Contact us at: info@mariroboter.com
WhatsApp : +4917644463658

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SECOND-HAND EQUIPMENT: 4200mm fourdrinier Tissue / MG Machine

Machine Specifications

Manufacturer: Voith
Trimmed Width: 4200 mm after rewinder
Type: Fourdrinier with MG cylinder
Year of Construction: 1981
Nominal Width (Head Box): 4450 mm
Paper Width on the Rewinder: 4200 mm
Pope Reel Width: 4300 mm
Design Speed: 600 m/min
Operating Speed: 450 m/min
Paper Type: Tissue / MG
Grammage: 15-70 gsm
Maximum Production: 60 tons/day
Raw Material: 100% pulp and recycled waste paper (no special cleaning equipment required)
Drive Type: DC (AC for Pope reel)
Major Rebuilds

1988: New headbox and approach flow by Voith, Termo-ventilation hood, press section, and updated steam-condensate system for the Yankee cylinder.
2012: New Pope reel by Tecnopaper, Italy
Head Box

Manufacturer: Voith
Upgraded: 1987 with high-turbulence, WK-5500 head box
Slice Width: 4450 mm
Flow Range: 12,500 - 24,500 lpm
Wire Section

Breast Roll Diameter: 715 mm (stainless steel)
Wire Dimensions: 4700 x 29,500 mm
Wire Base Length: 12,000 mm
Rolls: 6 rubber-coated wire rolls, diameter 387 mm
Coach Roll Suction: 1000 mm diameter, bronze shell with 6 mm holes
Press Section

First Press (before Yankee): Top roll with rubber cover (diameter 800 mm); Bottom roll suction with rubber cover (diameter 850 mm, 4 mm holes)
Double Felted: Top and bottom felted system
Yankee Cylinder

Manufacturer: Voith Andritz
Year of Manufacture: 1975, installed 1977
Dimensions: Face width 4600 mm, diameter 4250 mm
Operating Pressure: 8 bar
Current Thickness: 50.2 mm (includes 0.85 mm hard metal coating by Jaeger)
Condensate Removal System: Updated in 1988
Press Rolls: 2, with rubber cover and blind holes, diameter 860 mm
Yankee Hood

Manufacturer: Waerag, Austria
Heating Method: Steam
Max Temperature: 185°C
Heat Exchanger: New, conserved in wooden box, not yet installed
QCS System

Supplier: Lippke
Feature: Radioactive element for quality control (currently operational)
Pope Reel

Maximum Reel Diameter: 2500 mm
Supplier: Italian manufacturer, 2012
Design Speed: 1500 m/min
Spool Magazine: Automatic spool change
Vacuum System

Capacity: 4 pumps, 150 m³/min
Drive System

Drive Type: Sectional DC drive, with AC drive for Pope reel (2012)
Pulp Preparation

Pulper Section: 3 pulpers with 40-120 tons/day capacity
Disk Refiners: 20-40 tons/24 hours, 3 Russian units
HD-Cleaners: 2 units available
Storage Chests
Concrete chests include:

Adaptive, first and second stage, broke, mixing, machine, white water, wet broke, and dry broke chests
Each chest equipped with dual pumps (working and spare), made in Russia and Poland
Approach Flow System (Rebuilt 1988)

3-Stage Cleaners: Voith
Fan Pump: AHLSTROM ZRR-40 with frequency converter, Q=417 l/s
Pressure Screen: Voith (1.2 mm holes, installed 1988)
Other Improvements

High-pressure showers for felt and wire cleaning
Rubber cover of hot press rolls changed to cover with blind holes
Air system fans, pipes, and heat exchangers upgraded
Electrical control system for drives updated
Yankee cylinder condensate system upgraded
Additional Equipment Available

Gas-Fired Combined Heat and Power Plant (Cogeneration): Installed in 2008
Service Quotation: Centrax (UK) – 16.34 USD/hour + 21.40 EUR/hour

Our specialists look forward to tackling your new project.
Get more information and a personal presentation of used spare parts from paper machine solutions for high-quality paper production.
Contact us at: info@mariroboter.com
WhatsApp : +4917644463658

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SECOND-HAND EQUIPMENT: 3400 mm Beloit TISSUE

Technical Data of PM
Manufacturer: Beloit
Type: Suction Breast Roll (Inclined Wire)
Year of Construction: Around 1970 with many upgrades
Major Rebuilds:
1992: New Headbox Beloit (Single Layer)
2008: Press Section PMT
2012: New Yankee Toscotec (SYD)
2005: Rewinder Refurbishment
Trimmed Width: 3400 mm in Mother Reel
Production Speed: 1450 m/min
Grammage: Approximately 15 to 28 GSM
Production Capacity: 74 tons/day (average)


Our specialists look forward to tackling your new project
Get more information and a personal presentation of used spare parts from paper machine solutions for high-quality paper production.
Contact us at: info@mariroboter.com
WhatsApp : +4917644463658